Production Numbers That Drive Decisions

Synesis MES Reports, KPI and Dashboards turn shop-floor data into management decisions. OEE (Overall Equipment Effectiveness), throughput, work-in-process, scrap rate, first-pass yield, on-time delivery, earned-hours productivity, and machine utilization are computed live from production postings, labor records, work orders, and quality results. Every chart and KPI drills down to the underlying transactions — click a slice, see the records.

Process dashboards are tuned per workflow. The Production Dashboard tracks OEE, throughput, FPY, and on-time delivery. The Plant Floor Dashboard ties to the live workstation map. The Labor Dashboard tracks earned hours and shift productivity. Direct Power BI integration for organizations standardizing on Microsoft analytics. Excel exports for everything.

Synesis MES dashboard with open orders, released, completed today, overdue, and week output KPIs
MES dashboard — open orders, released, completed today, overdue, and week output at a glance.

Dashboards & Reports

Production Dashboard

OEE, Throughput, FPY

OEE (availability × performance × quality), throughput, first-pass yield, scrap rate, on-time delivery, and overdue work orders. Drillable to work orders, operations, stations.

Plant Floor Dashboard

Workstation Status & Output

Live workstation status (running/setup/blocked/down/starved/idle) tied to the visual plant floor map. Output today, week, month with trend lines.

Labor Dashboard

Earned Hours & Productivity

Earned hours vs. clock hours by operator, work center, shift, and department. Productivity trend by week. Direct vs. indirect labor mix.

Quality Dashboard

FPY & Scrap Analysis

First-pass yield by work center and operation. Scrap rate by reason code. Top failure modes. Direct link to Synesis QMS nonconformances.

Work Order Dashboard

Backlog & Throughput

Work order backlog by status, priority, customer, and due date. On-time start, on-time completion, cycle time vs. standard.

Maintenance Linkage

Cross-System Visibility

Equipment downtime from Synesis CMMS reflected in MES capacity planning. Failed quality checks from Synesis QMS visible at the operation level.

Excel & Word Export

Standard Office Outputs

Every list, dashboard, and report exports to Excel with one click. Detail records export to Word with branded letterhead. Print-friendly views for production meetings.

Power BI Integration

Enterprise BI

Direct Power BI connection. Pre-built MES datasets and visuals. Embed in Teams, SharePoint, or the MES itself for plant managers and executives.

Real-Time Decision Making

OEE That's Actually Live

OEE computed from real-time production postings and downtime, not from yesterday's spreadsheet. Hour-by-hour visibility into the gap.

Drill From Plant to Operation

Start with plant-level OEE. Drill to work center. Drill to station. Drill to operation. Drill to operator. Drill to the failed inspection.

On-Time Delivery

Promise dates from ERP. Actual completion from MES production posting. Variance surfaces by customer and product family.

Quality + Production + Maintenance

When OEE drops, you see why instantly: a quality reject in QMS, an equipment failure in CMMS, or an operator-cycle issue in MES.

Get the Production KPIs You Need

Show us the metrics your plant leadership wants to see — we'll build a dashboard that drills into the data.

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