Manage Supply Chain Quality and Operational Risk in One Platform

Synesis QMS treats supplier quality and operational risk as two sides of the same problem: anticipating issues before they reach production. Suppliers go through a structured qualification and re-qualification process and earn a scorecard based on incoming inspections, NCRs, on-time delivery, and SCAR closure performance. SCARs (Supplier Corrective Action Requests) follow a rigorous response-and-verification workflow, and AI-driven enrichment pulls supplier profile data — industry, certifications, financial health, leadership team — directly into the supplier record.

The Risk Register applies a 5×5 severity-occurrence-detection matrix with automatic Risk Priority Number (RPN) calculation. Risks are categorized, owned, mitigated, and monitored. Heatmaps highlight where attention is needed. AI scoring flags emerging risks based on quality data patterns, complaint trends, and supplier performance — surfacing systemic issues before they cascade.

Quality Events dashboard with combined CAPA, NCR, RMA, and Change Control metrics
Quality Events Dashboard — combined view of CAPA, NCR, RMA, and Change Control metrics with drill-through to records.

Supplier & Risk Modules

Supplier Master

One Source of Truth

Centralized supplier records with qualification status, contacts, addresses, certifications, payment terms, and complete performance history. Synced to ERP customer/vendor master data.

Supplier Qualification

Initial & Re-qualification

Configurable qualification packets — questionnaires, certifications, financial reviews, on-site audits. Re-qualification cycles with expiration tracking.

Approved Supplier List (ASL)

Use-Authorization Control

Only approved suppliers can be selected on POs and quality records. Conditional approval status for limited use. Automatic blocking when qualification expires.

Supplier Scorecards

AI-Powered Performance

Automated scorecards calculated from receiving inspection pass rates, NCR counts, SCAR closure time, on-time delivery, and quality cost. Predictive risk score flags suppliers trending negative.

SCAR Workflow

Supplier Corrective Action

Issue SCAR when supplier-caused issue is detected. Track supplier response, containment, root cause, corrective action, and effectiveness verification. SLA monitoring.

Risk Register

5×5 RPN Scoring

Severity × Occurrence × Detection with automatic RPN calculation. Risk levels: Low (1-50), Medium (51-100), High (101-200), Critical (201+). Mitigation plan tracking with owner and due date.

Risk Heatmap

Visual Prioritization

Color-coded heatmap of all open risks across the operation. Filter by category, owner, or RPN. Drill into individual risks for full mitigation history and linked records.

AI Risk Intelligence

Predictive Insights

Machine learning across NCR, complaint, audit, and supplier data to identify emerging risks before they appear in the register. Recommends new risks and escalation when patterns warrant.

Supplier & Risk Coverage

ISO 9001 §8.4

Control of externally provided processes, products, and services. Approved supplier list, monitoring, and re-evaluation.

IATF 16949 §8.4

Automotive supplier requirements. Sub-supplier oversight, supplier monitoring, supplier development plans.

ISO 31000 Risk

Risk management principles and guidelines. Identification, assessment, treatment, and monitoring with documented evidence.

AS9100 §8.4

Aerospace supplier control. Risk-based supplier selection and monitoring with qualification and product verification.

Get Visibility Into Supplier Risk

Schedule a working session to map your supplier qualification, scorecards, and risk register into Synesis QMS.

Request a QMS Demo